Maturusi ekucheka ndiwo kiyi yekushandisa uye kugadzira mold.Sezvo kushanda nesimba kweindasitiri nemhando yezvinodiwa zvichiramba zvichiwedzera, vatengesi vachashandisa maturusi ane hunyanzvi kusangana nezvinodiwa zvemashandisirwo akasiyana evatengi.
Yekumhanyisa uye nekukurumidza kutenderera nguva iri kuramba ichinyanya kukosha mukugadzira zvishandiso uye mold.Yemazuva ano yekucheka uye milling mhinduro inopa mukana mukuru wekumhanyisa nguva yekugadzira uye inogona kutotsiva zvachose danho rese rekugadzirisa.Zvakadaro, kurongeka uye kunaka kwepamusoro zvakakoshawo.Kunyanya kana akamanikana uye akadzika contours uye cavities anofanirwa kutemwa, zvinodikanwa zvekucheka zvigayo zvakakwirira kwazvo.
Izvo zvakakosha uye zvinowanzoomesesa zvinhu zvinogadziriswa mumidziyo uye kugadzira mold zvinoda zvakaenzana zvehunyanzvi uye zvakaoma zvekucheka maturusi.Naizvozvo, makambani anogadzira maturusi uye mould anoda zvemhando yepamusoro maturusi ayo anovimbisa kuvimbika kwemaitiro akazara.Vanoda maturusi avo kuti vape iyo yepamusoro nhanho yekurongeka, hupenyu hurefu hwematurusi, ipfupi nguva yekuseta, uye zvechokwadi ivo vanofanirwa kupihwa nemutengo unodhura.Izvi zvinodaro nekuti kugadzira mold kwemazuva ano kuri kutarisana nekumanikidza kuenderera mberi kwekuwedzera kubereka.Kuenderera mberi kwekuenderera mberi kweautomation kunobatsira zvikuru mukuzadzisa chinangwa ichi.Zvishandiso zvekucheka zvinoshandiswa mukuita otomatiki zvinofanirwa kuenderana neaya magadzirirwo kuti asangane nepamusoro zvinodiwa nevatengi maererano nekumhanya, kugadzikana, kuchinjika uye kuvimbika kwekugadzira.
Chero ani zvake anoda kukwidziridza mutengo-unoshanda wekugadzirisa kwavo unofanirwa kutarisisa kune kugadzirwa kwemaitiro ese.
Izvi zvinogona kuchengetedza mutengo, mugadziri wemidziyo LMT Zvishandiso anotenda.Naizvozvo, maturusi ekucheka epamusoro-soro anovimbisa kukwirira kwesimbi kubviswa mazinga uye yakanyanya kuvimbika maitiro kwakakosha.NeMultiedge T90 PRO8, kambani inopa mhinduro inoshanda kune masikweya mafudzi ekugaya.
LMT Zvishandiso 'Multiedge T90 PRO8 tangential indexable kuisa milling system inoisa mwero maererano nekuita uye mutengo-kubudirira.(Kwakabva: LMT Zvishandiso)
Multiedge T90 PRO8 ndeye tangential yekuisa milling system, imwe neimwe yekuisa ine huwandu husere huripo hwekucheka edges.Zvishandiso zvekucheka, majeometri uye machira anonyanya kukodzera machining simbi (ISO-P), simbi yakakandwa (ISO-K) uye simbi isina tsvina (ISO-M), uye zvakagadzirirwa rough machining uye semi-kupedza application.Iyo tangential yekumisikidza chinzvimbo cheblade inovimbisa yakanaka yekubata nzvimbo uye clamping simba reshiyo, nekudaro ichiva nechokwadi chekugadzikana kwakanyanya.Inogona kuvimbisa kuvimbika kwemaitiro kunyangwe pamitengo yakakwira yekubvisa simbi.Chiyero chedhayamita yemidziyo kusvika kuhuwandu hwemazino, akasanganiswa nemazinga epamusoro anogoneka ekudya, anogona kuwana aya marefu ekubvisa masimbi.Naizvozvo, nguva pfupi yekutenderera inowanikwa, nekudaro ichidzikisa iyo yakazara process mutengo kana mutengo wechikamu chimwe nechimwe.Huwandu hukuru hwekucheka mipendero pane imwe neimwe inobatsirawo kuwedzera kushanda kweiyo milling system.Iyo sisitimu inosanganisira inotakura muviri muhuwandu hwe50 kusvika 160 mm uye yakananga compression inoisa nekucheka kudzika kunosvika 10 mm.Iyo stamping process haidi kukuya panguva yekugadzira, nekudaro kuderedza bhuku rework.
Kupfupisa nguva yekutenderera kunokanganisa zvakananga kugadzirwa uye nekudaro purofiti yekambani.Kambani iyi inoti vatengesi veCAM vava kugadzira matenderedzwa ematenderedzwa arc milling cutters.Walter akaunza itsva MD838 Supreme uye MD839 Supreme series end mills, iyo inogona kuderedza nguva yekutenderera kusvika ku90%.Mukupedzisa, iyo itsva arc segment tool inogona kupfupisa nguva yekutenderera nekuwedzera zvakanyanya danho rekushandisa.Kuenzaniswa nemabhora-magumo ekupedzisira, ayo anowanzo kudzoserwa kana akaiswa kuprofile milling nekumhanya kwe0.1 mm kusvika 0.2 mm, arc segment milling cutters inogona kuwana retract rate ye2 mm kana kupfuura, zvichienderana nekusarudzwa Iyo dhayamita ye chishandiso uye radius yechishandiso chemberi.Iyi mhinduro inoderedza chishandiso nzira kufamba, nekudaro ichipfupisa nguva yekutenderera.Iyo itsva MD838 Supreme uye MD839 Supreme series inogona kusanganisa hurefu hweblade, kuvandudza chiyero chekubvisa zvinhu, kugadzirisa kupera kwepamusoro uye kuwedzera hupenyu hwematurusi.Maviri-denderedzwa segment milling cutters yeWJ30RD giredhi inogona kushandiswa kugadzira simbi uye simbi yakakandwa zvinhu.Maturusi aya anowanikwawo mugiredhi reWalter's WJ30RA yekugadzira machina esimbi isina tsvina, titanium uye magiredhi anodzivirira kupisa alloy.Nekuda kweiyo yakanyatso gadziridzwa geometry, aya maviri ekucheka ekucheka akanakira semi-kupedzisa uye kupedzisa kwezvikamu zvine madziro akadzika, makomba akadzika, prismatic nzvimbo uye shanduko radii.Walter akataura kuti iyi nhevedzano yezvishandiso uye zvigadzirwa zvinogadzira MD838 Supreme uye MD839 Supreme yakanakira kupedzisa kunoshanda mumunda wekugadzira mold uye mold.
Zvakaoma-kune-muchina zvinhu zvakadai sesimbi isina tsvina uye yakakwirira-tembiricha alloys inowanzoshandiswa mukugadzira mold uye inounza matambudziko akakosha.Dormer Pramet yakawedzerawo zvimwe zvigadzirwa zvitsva kune yakatevedzana yakagadzirirwa kubata aya mabasa.Chizvarwa chayo chitsva chakasimba carbide shanu-blade end mill yakagadzirirwa kugaya zvine simba mune zvakajairika machining uye mold application.Iyo S7 yakasimba carbide milling cutter series yakapiwa naDormer Pramet inovhara zvakasiyana-siyana zvekushanda mumatare akasiyana-siyana, simbi yakakandwa uye yakaoma-ku-muchina zvinhu (kusanganisira simbi isina tsvina uye super alloys).Kambani iyi inoti huwandu hwekudya kweiyo ichangobva kuwedzerwa S770HB, S771HB, S772HB uye S773HB yakakwira 25% kupfuura iyo yechina-nyere yekugaya.Ese mamodheru ane yakanaka rake angle yekuwana yakatsetseka yekucheka chiito uye kuderedza njodzi yekuomesa basa.AlCrN coating inogona kupa kugadzikana kwekupisa, kuderedzwa kukweshana, yakanakisa kupfeka kuramba uye kusimba kwenguva refu, nepo diki rekona radius uye tipi dhizaini inogona kupa yakagadzikana kuita uye kuwedzera hupenyu hwekushandisa.
Kunzvimbo yekugadzira michina mishanu-axis, mugadziri mumwe chete akagadzira chigayo chepamusoro chedhiramu.Sekureva kwekambani, chishandiso chitsva cheS791 chine mhando yepamusoro yepamusoro uye inokodzera semi-kupedzisa uye kupera kwesimbi, simbi isina tsvina, simbi yakakandwa uye yakakwirira-tembiricha alloys.Ndiyo yekutanga dhizaini yerudzi rwayo mukambani yeDormer yakatevedzana uye inosanganisira mhino radius yekugaya fillet, uye yakakura tangential fomu yekukotama uye yakadzika madziro epamusoro machining.
Kuenzaniswa neyechinyakare bhora kupera zvigayo, mbiya-yakaita maturusi anopa yakawanda kupindirana, kuwana yakakura yekuonana nzvimbo neworkpiece, kuwedzera hupenyu hwematurusi uye kupfupisa kutenderera nguva.Sekureva kwemugadziri, mashoma ekupasa anodiwa, ipfupi nguva yekugadzira, uchiramba uchiona zvese zvakanakira zvakajairika zvine chekuita neakasimba bhora kupera zvigayo.Mumuenzaniso wenguva pfupi yapfuura, kana uchigadzira nemaparamendi akafanana, cylindrical end mill inoda chete kupfuura gumi nemasere, nepo vhezheni yebhora inoda kupfuura makumi matatu nematanhatu.
Iyo yakazara nyowani yekugadzira Aluflash mutsara inosanganisira 2A09 2-kumucheto yakajairwa-kureba square end mill.(Kwakabva: ITC)
Kune rimwe divi, kana aruminiyamu chiri chinhu chesarudzo, ITC's Aluflash yakatevedzana inovimbisa kushanda kwepamusoro.Iwo matsva akateedzana emaguyo ekupedzisira ndeye inosiyana-siyana milling cutter, yakanakira slotting, ramp milling, side milling, plunge milling, interpolation, dynamic milling uye spiral milling.Iyi nhevedzano inogona kubvisa kudedera uye kumhanya nekumhanya kwakanyanya uye mitengo yekudya, kusanganisira maviri- uye matatu-nyere yakasimba carbide end mill ine dhayamita ye1 kusvika 25 mm.Kurumidza kuuraya
Iyo itsva Aluflash inobvumira kudzika kwakadzika makona uye inosanganisa akawanda matekinoroji kuti asangane nepamusoro-soro inodiwa yekugaya.Aluflash yakaunza W-yakaita chip nyere yekuvandudza chip kugadzirwa uye chip evacuation, nekudaro ichiwedzera kugadzikana kwemaitiro uye kuderedza mauto ekucheka.Kuzadzisa iyi ndiyo parabolic musimboti, inovandudza kugadzikana kwechishandiso, inoderedza mukana wekutsauka uye kukuvara, uye inonatsiridza kupera kwepamusoro.Aluflash zvakare ine kaviri kana katatu matine, zvichienderana nekuti mutengi anosarudza maviri-makona kana matatu-ane mativi akasiyana.Iyo yekumberi yekucheka mupendero inowedzera kunatsiridza iyo chip yekubvisa kugona, nekudaro ichiwedzera kutsetseka kwekugadzirisa kugona uye iyo Z-axis kugadzirisa kugona.
PCD yakakosha milling cutter ine "inotonhora jekiseni" sarudzo, iyo inogona kushandiswa kusvika pakakwirira mukugadzirwa kwakawanda kwealuminium machining (Kwakabva: Lach Diamant)
Kana zvasvika pakugadziriswa kwealuminium, Lach Diamant akaongorora makore makumi mana echiitiko.Izvo zvese zvakatanga muna 1978, apo nyika yekutanga PCD milling cutter-straight cut, shaft angle kana contour yakagadzirwa kune vatengi mumaindasitiri ehuni, fenicha, mapurasitiki nemakompositi.Nekufamba kwenguva, nekuenderera mberi kwekuvandudzwa kweCNC muchina maturusi, kambani yepolycrystalline diamond (PCD) yekucheka zvinhu yave yakanyanya kusimukira mukugadzirwa kwakawanda uye kugadzirwa kwealuminium uye zvikamu zvakasanganiswa muindasitiri yemotokari nemidziyo.
Kukwirisa-kuita kwealuminium kunoda kuchengetedzwa kwakakosha kune dhaimondi rekucheka kumucheto kudzivirira kusingakodzeri kupisa chizvarwa.Kugadzirisa dambudziko iri, Lach Diamant akashanda pamwe neAudi kugadzira "jekiseni rinotonhora" system.Muiyi tekinoroji nyowani, jeti inotonhorera kubva kune inotakura chishandiso inofambiswa zvakananga kumachipi anogadzirwa kuburikidza nedhaimani yekucheka kumucheto.Izvi zvinobvisa chizvarwa chekupisa kunokuvadza.Ichi chitsva chakagamuchira akati wandei ematendi uye yakagamuchira mubairo weHessian Innovation.Iyo "inotonhora jekiseni" system ndiyo kiyi yePCD-Monoblock.PCD-Monoblock chishandiso chepamusoro-chekuita chigayo chinogonesa vagadziri venhevedzano kuti vawane zvakanakira mabhenefiti kubva kuHSC/HPC aluminium kugadzirisa.Iyi mhinduro inobvumira hupamhi hwepamusoro hweiyo inowanikwa PCD yekucheka kumucheto kuti ishandiswe pakudya.
Nyanga iri kuwedzera iyo M310 milling system ye slot milling uye slot yekucheka.(Kwakabva: Nyanga/Sauerman)
Nekuwedzera kwehuwandu hwezvishandiso zvinoshandiswa pakugadzira slot uye slot yekucheka, Paul Horn ari kupindura kune zvinodiwa nemushandisi kuti adzore zvirinani kupisa kunogadzirwa panguva yekugadzira.Iyo kambani ikozvino inopa yayo M310 milling system ine yemukati yekutonhodza inopa kune inocheka muviri.Iyo kambani yakawedzera iyo slot milling cutter uye slot milling cutter yakatevedzana neiyo nyowani chishandiso body, ichiwedzera hupenyu hwesevhisi yekuisa indexable, nekudaro ichidzikisa mutengo wemidziyo.Sezvo pasina kupisa kunotamiswa kubva munzvimbo yekucheka kuenda kune chikamu, iyo yemukati inotonhorera inopa inogona zvakare kuvandudza iko kurongeka kwekugaya.Uye zvakare, iyo yekugezesa mhedzisiro yeinotonhorera yakasanganiswa neiyo geometry yekucheka kumucheto kunoderedza maitiro emachipisi kunamira mune yakadzika groove.
Nyanga inopa marudzi maviri ekucheka milling uye grooving maturusi.Iyo screw-in milling cutter ine dhayamita ye50 mm kusvika 63 mm uye yakafara 3 mm kusvika 5 mm.Sezvo shank milling cutter, kureba kwemuviri mukuru kubva pa63 mm kusvika ku160 mm, uye hupamhi huriwo kubva pa3 mm kusvika ku5 mm.Iwo matatu-kumucheto S310 carbide anoiswa akavharirwa kuruboshwe uye kurudyi mativi emuviri mukuru kuti ave nechokwadi chekugovera kwakanaka kwesimba rekucheka.Pamusoro pemamwe majeometri ekugadzira zvinhu zvakasiyana, Nyanga yakagadzirawo zvekuisa zvine geometries yekugaya aruminiyamu alloys.
Seco solid carbide hobbing cutters ine patented HXT coating yakakodzerawo kugadzirisa zvinhu zvekurapa, senge femoral implants.(Kwakabva: Seco)
3+2 kana 5-axis pre-kupedzisa uye kupera kwezvakaoma ISO-M uye ISO-S zvinhu (senge titanium, kunaya kwesimbi yakaomeswa kana simbi isina tsvina) zvingada yakaderera kucheka kumhanya uye kushandisa akawanda maturusi.Pamusoro pekushandiswa kwemabhora echinyakare Pamusoro penguva yakareba yekutenderera kwezvigayo zvemusoro, kushandiswa kwezvitsva uye zvehunyanzvi zvinoda machining nzira mukucheka simbi kunowanzo kunetsa.Zvichienzaniswa neakare bhora-yekupedzisira milling cutters, Seco Tools 'mitsva yekugadzira hob machining maturusi anogona kupfupisa iyo inopedza nguva yekupedzisa maitiro kusvika ku80%.Icho chishandiso geometry uye chimiro chinogona kuwana nekukurumidza machining nematanho makuru pasina kuwedzera kumhanya kwekucheka.Iyo kambani yakataura kuti vashandisi vanobatsirwa kubva kupfupi kutenderera nguva, mashoma maturusi shanduko, kuvimbika kwepamusoro uye kuenderana kwemhando yepamusoro.
Mapal's Tritan-Drill-Reamer: Matatu ekucheka uye matanhatu anotungamira machamfer epamusoro-chaiyo uye ehupfumi maburi egungano.(Kwakabva: Mapal)
Sanganisa akawanda ekugadzirisa matanho mune chimwe chishandiso kuita kuti kugadzira kuve nehupfumi sezvinobvira.Semuyenzaniso, unogona kushandisa Mapal's Drill-Reamer kudhiriza nekugadzirisa zvakare panguva imwe chete.Iri banga rakatonhodzwa nechomukati rekutapa, kuchera uye kudzorerazve rinowanikwa mu 3xD uye 5xD kureba.Iyo nyowani yeTritan drill reamer ine nhanhatu inotungamira chamfer yekupa yakanakisa kutungamira kuita, uye chaiyo pasi chip nyere ine inoenderana groove chimiro kuti iwane yakanaka chip kubviswa uye yekuzvimiririra chisel mupendero, zvinogutsa.Self-centering chisel edge inova nechokwadi chekumisikidza kurongeka uye nekuvandudzwa kwekutepa kuita.Matatu ekucheka macheto anovimbisa kutenderera kwakanyanya uye kuita kwepamusoro kwegomba.Iyo reming cutting edge inoburitsa yepamusoro yepamusoro.
Kuenzaniswa neyechinyakare yakazara-radius milling cutters, Inovatools 'Curve Max milling cutters ine yakakosha geometry inokwanisa kuwana yakakura nzira madaro uye yakatwasuka-mutsara kusvetuka panguva isati yapedza uye nekupedza.Izvi zvinoreva kuti kunyangwe radius yekushanda yakakura, chishandiso ichi chiine dhayamita imwechete (Kwakabva: Inovatools)
Kambani yega yega ine zvakasiyana kucheka zvinodiwa.Ichi ndicho chikonzero Inovatools ichipa nhevedzano yezvigadziriso zvezvishandiso mukatalogi yayo nyowani, yakakamurwa munzvimbo dzadzo dzekushandisa, senge chishandiso uye kugadzira mold.Kunyangwe iri milling cutters, drills, reamers uye counterbores, modular yekucheka system Inoscrew kana marudzi akasiyana-siyana emasaha-kubva kumicro, diamond-coated uye XL kune dzakakosha shanduro, vashandisi vachagara vachiwana zvavanoda kune chaiyo oparesheni Chishandiso che.
Muenzaniso ndeye Curve Max curve segment milling cutter, iyo inonyanya kushandiswa kugadzira maturusi uye mold.Nekuda kweiyo yakakosha geometry, iyo itsva Curve Max milling cutter inobvumira madaro makuru enzira uye kusvetuka-mutsetse wakatwasuka panguva isati yapedza uye kupedza.Kunyangwe iyo radius yekushanda yakakura kupfuura yechinyakare yakazara-radius milling cutter, dhayamita yemudziyo ichiri yakafanana.
Kufanana nemhinduro dzese dzakaratidzwa pano, iyi nzira nyowani inotarisirwa kuvandudza mhando yepamusoro uye kuderedza nguva yekugadzirisa.Aya maficha ari pamusimboti wechero sarudzo yekutenga yezvitsva zvekucheka maturusi anogadzirwa neturusi uye mold vagadziri kubatsira kuzadzisa kukurumidza kwekambani, kunyatsoita, uye yekupedzisira purofiti zvinangwa.
Iyo portal imhando yeVogel Communications Group.Iwe unogona kuwana yedu yakazara mhando yezvigadzirwa nemasevhisi pa www.vogel.com
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Nguva yekutumira: Sep-08-2021